Unlike suppliers that only supply standalone equipment, we are capable of manufacturing complete reboiler heater furnace units, and also deliver one-stop engineering services covering process design, thermal calculation, equipment fabrication, installation guidance, commissioning and full EPC general contracting.
Rather than merely delivering a single unit, we help you achieve higher plant efficiency, lower energy consumption and longer service cycles.
The reboiler heater furnace from Chunlei Chemical Machinery is an industrial heating equipment specially designed to supply heat for distillation columns, rectification columns, fractionation systems and chemical separation units.
It primarily operates by burning natural gas, fuel oil or refinery fuel gas to transfer heat to process media, so as to generate required steam or vapor components and maintain stable separation inside the columns.
Product Advantages
High thermal efficiency design for reduced fuel consumption
Equipped with thermal simulation, combustion optimization and flue gas waste heat recovery designs, our reboiler heater furnace achieves superior thermal efficiency.
Conventional design: 85% – 88%
Energy-saving optimized design: 90% – 92%
Compared with traditional heaters, it cuts fuel consumption by 8% – 15% and operating costs by 0% – 20%.
01
Customized process design capability
Process units vary greatly in heat load, temperature and pressure requirements. We deliver tailor-made designs based on your actual working conditions.
Typical heat load range: 0.5MW – 200MW and above
Maximum design temperature: 1200℃
Design pressure: Vacuum to 25MPa
Available fuel types: Natural gas, refinery fuel gas, LPG, diesel oil, heavy oil, dual-fuel system
02
Extended furnace tube service life and lower maintenance costs
Furnace tubes are the core components of reboiler furnaces. We adopt premium materials including ASTM A106 Gr.B, ASTM A335 P11, ASTM A335 P22, TP304 stainless steel, TP316L stainless steel and high-temperature heat-resistant alloys. Under normal operating conditions, the designed service life of furnace tubes reaches over 15 to 20 years.
03
Low-nitrogen combustion technology
We can integrate internationally branded or custom low-NOx burner systems. The system features NOx emissions controlled at 30~80mg/Nm³, flame stability rate over 99%, automatic ignition control, on-line flame monitoring and intelligent combustion regulation.
04
Our Services
Engineering
Process Design
Thermal Calculation
CFD Flow Field Analysis
Mechanical Design
Piping Design
Electrical & Instrumentation Design
Automatic Control Design
Procurement
Overall coordination for the following supplies:
Burner Systems
Refractory Materials
Furnace Tube Systems
Fan Systems
Valves & Instruments
DCS Control Systems
Construction
Installation Guidance
Welding Procedure Support
Quality Supervision
On-site Technical Services
Commissioning
Furnace Drying Service
Ignition & Start-up
Burner Commissioning
Thermal Efficiency Testing
Performance Acceptance Test
Operational Training
Technical Parameter Range
| project | Parameter range |
|---|
| Thermal load | 0.5MW-200MW+ |
| Design temperature | ≤1200℃ |
| Process medium temperature | ≤850℃ |
| Operating pressure | vacuum-25MPa |
| Thermal efficiency | 85%-92% |
| Fuel type | Gas, liquid, dual-fuel |
| Control system | PLC / DCS |
| Design standards | API 560,ASME,ISO |
Technical Support
Pre-project Phase
Process parameter confirmation
Heat load verification
Energy consumption analysis
Solution optimization suggestions
Manufacturing Phase
Production progress updates
Third-party inspection support
FAT (Factory Acceptance Test)
Operation Phase
Online technical consultation
Fault diagnosis support
Spare parts management recommendations
Annual maintenance guidance
We provide 24-hour remote technical response for emergencies.
Why Choose Chunlei Chemical Machinery?
As a manufacturer of industrial heating equipment and EPC engineering service provider, we focus not only on equipment performance, but also on the overall return on investment of clients' projects.
Extensive experience in industrial furnace design
Design capability in compliance with API 560 and ASME standards
High thermal efficiency and energy-saving solutions
Low-nitrogen eco-friendly combustion technology
Full EPC general contracting capacity
Prompt technical support
Long-service-life equipment design
Reduced lifecycle operating costs
From conceptual design to project commissioning, Chunlei Chemical Machinery is committed to delivering safe, efficient and reliable reboiler heater furnace solutions. We help clients boost production efficiency and achieve long-term stable operation.
FAQ
Looking for a reliable reboiler heater furnace manufacturer or EPC partner?
Contact Chunlei Chemical Machinery today. Send us your process parameters and project requirements, and we will provide you with customized technical solutions and quotations within 24 hours.
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