ChunLei's fired heaters for refineries are engineered with optimized furnace structure, advanced combustion systems and high-temperature resistant materials. Even under high-temperature and continuous operating conditions, these heaters maintain high efficiency and long service life, helping refineries achieve lower energy consumption, improved unit stability and optimized long-term operating costs.
High-efficiency radiant and convection structure for improved thermal efficiency.
The core strength of our refinery fired heater lies in its heat utilization efficiency. The heater adopts a combined Radiant Section + Convection Section design to maximize thermal energy recovery.
In the radiant section, high-temperature flames transfer heat directly to the furnace tubes through radiation, enabling rapid heating of the process medium. The convection section recovers waste heat from flue gas to preheat the feedstock or combustion air.
This structure fully recovers residual heat from flue gas, allowing the overall refinery process heater to achieve a thermal efficiency of 92%–94%, higher than the 85%–88% efficiency of conventional industrial heaters. Fuel consumption can be reduced by approximately 6%–10%. This results in significant annual fuel cost savings, lower energy consumption and carbon emissions, and improved energy efficiency indicators for the entire unit.
High-Temperature Alloy Furnace Tubes for Extended Service Life
Process tubes in industrial fired heaters are subject to high temperatures and harsh chemical environments, which affect equipment service life. ChunLei's fired heaters adopt centrifugally cast heat-resistant alloy tubes, including HK40, HP Micro Alloy, and Cr-Ni heat-resistant alloy steels. These materials maintain outstanding creep resistance above 1000°C, with superior carburization resistance and thermal fatigue resistance.
By optimizing alloy compositions and centrifugal casting processes, we extend the service life of the tubes to more than 100,000 operating hours.
Low-NOx Combustion System for Stable Combustion and Environmentally Friendly Emissions
The combustion system determines the operational stability and emission performance of fired heaters. Our refinery fired heaters are equipped with low-NOx burners and staged combustion technology, which enable precise control of the fuel-air mixing ratio.This ensures stable and uniform flame patterns, eliminates local overheating, and promotes more complete fuel combustion for enhanced heat release efficiency.NOₓ emissions can be controlled at 30–50 ppm, ensuring high heating efficiency while meeting increasingly stringent environmental emission standards.
Manufacturing Process
Precision Manufacturing Process
Adopting CNC tube bending technology to ensure the geometric accuracy of furnace tubes.Automatic welding systems improve the quality stability of welds.100% non-destructive testing (NDT) guarantees the reliability of critical welds.
Our manufacturing capabilities effectively reduce the risk of unit shutdown, ensure continuous production, and minimize economic losses caused by equipment failures.
A Full Range of Refinery Fired Heaters
To meet diverse refining process requirements, we offer a wide range of refinery process heaters in various structural configurations
Cabin Fired Heater
Vertical Cylindrical Heater
Box Type Process Heater
All equipment can be customized according to specific process parameters, including heating duty, fuel type, inlet and outlet temperatures, and site layout constraints.
Through customized engineering design, we ensure that each refinery fired heater achieves optimal matching with your specific process units.
Why Choose Our Refinery Fired Heater
Our refinery fired heaters are engineered for long-term operational efficiency and reliability.
Thermal efficiency up to 94%, reducing fuel costs
High-temperature alloy furnace tubes extend service life
Low-NOx combustion system complies with strict environmental emission standards
Precision manufacturing ensures stable long-term operation
EPC Solutions
Thermal Design
Engineering
Fabrication
Installation & Commissioning
With proven engineering experience, we deliver industrial fired heater solutions featuring high efficiency, long service life and low energy consumption for refinery enterprises.
Technical Support
During the initial project stage, our engineering team will conduct heat duty calculations and process simulations based on the customer's process parameters.
Heat Duty Calculation
Combustion System Design
Tube Layout Optimization
Flue Gas Heat Recovery Design
After equipment delivery, we can also provide:
On-site installation technical guidance
Start-up and commissioning support
Operator training
Process optimization suggestions
After-sales Service
Remote technical support
Spare parts supply
Guidance on furnace tube replacement
Combustion system maintenance
Regular equipment operation assessment
With our comprehensive after-sales system, customers receive continuous technical support throughout the entire equipment lifecycle.
FAQ
Q: What is the typical thermal efficiency of a refinery furnace?
A: The thermal efficiency of modern industrial process heaters for refineries is generally between 90% and 94%, depending on the furnace structure, combustion system, and flue gas waste heat recovery design. Optimizing the radiant and convective heat transfer structure can significantly improve overall energy efficiency.
Q: How are furnace tube materials selected?
A: Furnace tube materials are usually selected based on process temperature and medium environment. For high-temperature refining processes, common materials include HK40, HP Micro Alloy, and Cr-Ni heat-resistant alloy steels. These materials maintain excellent creep resistance and oxidation resistance at temperatures above 1000°C.
Q: What is the typical service life of a refinery furnace?
A: Under normal operating conditions, the overall design life of a refinery furnace is generally 20 to 25 years, while the service life of high-temperature alloy furnace tubes is typically 8 to 12 years, depending on process temperature and operating load.
Q: Can custom design be provided?
A: Yes. We can provide custom design according to the customer's specific process parameters, including heat duty, fuel type, furnace tube material, equipment configuration, and installation space requirements, to ensure optimal matching between the heater and the refining unit.
If you are looking for a reliable manufacturer of refinery fired heaters and industrial process heaters, we can provide professional equipment and engineering solutions for your refining projects.
Hot Tags: fired heater in refinery, China fired heater in refinery manufacturers, suppliers, factory, Vertical Cylindrical Fired Heater, furnace service, heating furnace maintenance, furnace home heating, furnace people, safe furnace
