Our tubular heating furnace achieves higher thermal efficiency, more stable temperature control and longer service life through optimized combustion and heat transfer structures, helping plants significantly reduce fuel consumption while ensuring stable production.
The complete unit mainly consists of a Radiant Section, Convection Section, high-efficiency combustion system, flue gas recovery system and intelligent control system.
This design maximizes the recovery of flue gas waste heat while ensuring high-temperature output, thus improving overall thermal efficiency.
The equipment is designed and manufactured in strict compliance with international industrial standards including the API 560 Standard, ASME Boiler and Pressure Vessel Code and ISO 9001 Quality Management System, meeting the technical specification requirements of large-scale industrial projects.
Fired Process Heater Product Advantages
High-Efficiency Combustion Structure
Our equipment adopts a specialized burner structure and air-fuel ratio control technology, enabling full combustion of fuel in the furnace chamber.With more complete combustion, the overall thermal efficiency of the equipment can reach 85%–92%, resulting in a significant reduction in fuel consumption compared with conventional furnace types.
Combined Radiant + Convection Structure
The radiant section provides high-temperature heat, while the convection section recovers residual heat from flue gas for preheating process media or combustion air. This structure effectively improves overall heat utilization and reduces energy waste.
High-Temperature Resistant Material Structure
Key heat-exposed components are manufactured using high-temperature alloy steel tubes and high-grade refractory materials.These materials feature excellent oxidation resistance and thermal fatigue resistance, allowing the equipment to operate stably in high-temperature environments for a long service life.It effectively reduces downtime for maintenance and significantly lowers the total life-cycle cost of the equipment.
Fired Process Heater Solutions
Crude oil heating systems in refineries
Feedstock preheating in petrochemical plants
Reaction heating in chemical production lines
Distillation and cracking units
Furnace proper
Combustion system
Control system
Flue gas waste heat recovery system
Production Process
At Chunlei, every high-quality fired process heater undergoes a strict manufacturing process
Furnace structure design
High-temperature alloy tube processing
Burner system installation
Refractory material casting for the furnace
Thermal efficiency testing
Overall performance inspection before delivery
Compared with general equipment manufacturers, we conduct additional inspections during combustion system commissioning and thermal efficiency testing, ensuring the equipment achieves stable operating performance prior to delivery.
After-sales & Technical Support
Pre-project Technical Support
Prior to equipment manufacturing, our engineering team provides heat duty calculation, furnace type selection and system configuration recommendations based on your project requirements, helping you select the most suitable heater structure.
Early technical evaluation effectively avoids improper equipment selection and reduces project modification costs in the later stage.
Installation & Commissioning Guidance
After equipment delivery, we supply installation technical documents, combustion system commissioning guidance and operator training.
Through a standardized commissioning process, we ensure the Fired Process Heater operates stably from the initial start-up.
Rapid Technical Response Mechanism
In case of technical issues during operation, our technical team provides remote technical diagnosis, operation parameter optimization and key component replacement guidance.
Compared with common equipment suppliers, we have established a standardized technical response process to restore equipment operation in the shortest time and minimize production downtime losses.
Spare Parts & Life Cycle Support
To ensure long-term stable operation, we provide long-term supply of critical spare parts, combustion system upgrade support and equipment operation optimization recommendations.
You will continue to receive reliable technical support throughout the equipment life cycle, even beyond 10 years of service.
Why Choose Chunlei
Mature Manufacturing Experience in Industrial Heating Equipment
We have long provided industrial heating equipment solutions for the oil refining, petrochemical and chemical industries, with an in-depth understanding of diverse process heating requirements.We help you avoid many common issues during the project design phase, thereby reducing engineering risks.
Strict Compliance with International Standards
Our equipment design and manufacturing fully comply with international standards including API 560 and the ASME Boiler and Pressure Vessel Code.While ensuring product quality, this also makes the equipment easier to pass technical reviews for large-scale industrial projects.
High-Efficiency & Energy-Saving Design
Our Fired Process Heater features an optimized combustion system and heat exchange structure, achieving a thermal efficiency of 85%–92%.During long-term operation, this energy-saving design helps plants significantly reduce fuel costs.
Stable Supply & Project Support Capability
We possess complete equipment manufacturing and engineering support capabilities, and can provide custom design, production and technical support according to customer project requirements.For EPC contractors and industrial equipment distributors, this greatly reduces project coordination costs.
FAQ
Q: What is the typical service life of the equipment?
A: Under normal maintenance conditions, the core structure of the equipment can operate stably for 15–20 years.
Q: Can the size and heating capacity be customized?
A: Yes, we can design different heating duties, furnace structures and fuel types according to project requirements.
Q: What fuels are suitable for the equipment?
A: The equipment supports various fuel types, including natural gas and fuel oil.
Q: How long is the delivery lead time?
A: Depending on equipment specifications, the general production period is 8–16 weeks.
If you are looking for a stable, efficient and industrial-standard Fired Process Heater solution, our engineering team can provide professional recommendations tailored to your project requirements.
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